Drive system for automobile

ABSTRACT

An engine is disposed in a front portion of an automobile and has a crankshaft extending in a longitudinal direction of the automobile. A transmission is coupled to a rear end of the engine and a final speed reduction gear unit is disposed laterally of the engine and separate from the transmission. The output shaft of the transmission and the input shaft of the final speed reduction gear unit are interconnected by an intermediate transmission shaft. A steering mechanism for turning front wheels of the automobile includes a steering tie rod coupled to the front wheels and disposed downwardly of the intermediate shaft between the transmission and the final speed reducer gear unit. The engine includes a cylinder having an axis inclined from the vertical in a transverse direction of the automobile, the final speed reduction gear unit being disposed on the side of the engine away from which the axis of the cylinder is inclined. The transmission includes an input shaft disposed coaxially with the crankshaft for receiving drive forces from the engine, a countershaft, an output shaft, a transmission mechanism operatively coupled to and disposed between the input shaft and the countershaft, and an output gear train operatively connecting the countershaft and the output shaft and disposed in a portion of the transmission closer to the final speed reduction gear unit.

The present invention relates to a drive system for propelling anautomobile and, more particularly, to a drive system for use in afront-wheel or four-wheel drive automobile in which the drive systemincludes an engine having a crankshaft extending in the longitudinaldirection of the automobile.

Conventional front-wheel or four-wheel drive automobiles having engineswith crankshafts extending in the longitudinal direction of theautomobile generally include, as shown in FIGS. 13 and 14 of theaccompanying drawings, a gear transmission comprising a torque converter(or clutch) 202 and a transmission mechanism 203 with a final speedreduction gear unit 204 disposed therebetween.

With the illustrated arrangement, an engine 201 overhangs forwardly of apair of laterally spaced road wheels 205 disposed on the opposite sidesof the final reduction gear unit 204. Therefore, the automobile isheavier at its front portion than at its rear portion, i.e., the weightof the automobile is not uniformly distributed in its longitudinaldirection. Since the road wheels 205 are positioned rearwardly in theengine compartment of the automobile, the passenger compartment issmall, particularly the foot space in front of the front seats.

Japanese Patent Publication No. 58-24289 discloses, as shown in FIG. 15of the accompanying drawings, a final speed reduction gear unit 204disposed directly underneath an engine 211. In order to make thepassenger compartment as long as possible, the transmission 207 islocated below the output shaft of the engine 211, and the output of thetorque converter 206 and the input shaft of the transmission 207 areoperatively coupled to each other by sprockets 208a, 208b and a chain208c trained therearound. The disclosed layout allows the road wheels tobe located in the front portion of the automobile, and reduces theforward overhang of the engine 211, thereby resulting in a largerpassenger compartment space. Inasmuch as the final reduction gear unit204 is positioned beneath the engine 211, however, the engine 211 has arelatively large height with respect to the automobile body, and so doesthe engine hood. This is disadvantageous in that the driver of theautomobile has limited sight in the forward direction, and theautomobile becomes less stable as the center of gravity of the engine211 is higher. With the engine 211 located in a higher position, theoutput shaft thereof is also disposed in a higher position. Thetransmission coupled to the output shaft of the engine tends to projectinto the passenger compartment. In the drive system shown in FIG. 15,this problem is solved by positioning the transmission 207 in a lowerposition, and operatively connecting the output shaft of the engine 211to the transmission 207 through the sprockets 208a, 208b and the chain208c.

With the drive system arranged as shown in FIG. 15, since thetransmission 207 is in a low position, a steering rod 209 for turningthe front road wheels must be located forwardly of the final reductiongear unit 204. A steering mechanism which includes a steering gearboxand a steering shaft (not shown) would then suffer some limitations onits layout design in order to place the steering gearbox and thesteering shaft out of physical interference with the axle shafts of thefront road wheels.

According to another earlier proposal, a final speed reduction gear unitis disposed laterally of an engine in an automobile to lower theposition of the engine mounted on the automobile body. The loweredengine permits the engine hood to be lowered, giving the driver goodforward sight, and also allows the center of gravity thereof to belowered, increasing stability of the automobile. The transmissionoperatively coupled between the engine and the final reduction gear unitfor transmitting engine power to the final reduction gear unit disposedlaterally of the engine must be compact in size to match the layout ofthe final reduction gear unit.

There also are known automobiles having a longitudinally disposed powerplant which comprises an engine, a transmission, and a differential as aunit, and which transmits output power to drive wheels through anintermediate transmission shaft rotatably supported in the engine (seeJapanese Patent Publication No. 48-13015). The intermediate transmissionshaft is installed in place after bearings, oil seals, and other partsfor the inter-mediate transmission shaft have been mounted in theengine. The process of installing the intermediate transmission shaftthat is heavy is inefficient and the various parts for the intermediatetransmission shaft cannot easily be replaced or otherwise serviced.

It is an object of the present invention to provide an automobile drivesystem which allows drive road wheels to be located in a relativelyfront portion of the automobile, and lowers the position of an enginewith respect to the automobile body.

Another object of the present invention is to provide an automobiledrive system which allows drive road wheels to be located in arelatively front portion of the automobile, lowers the position of anengine with respect to the automobile body, and permits a steering rodto be positioned rearwardly of a final speed reduction gear unit.

Still another object of the present invention is to provide anautomobile drive system which allows drive road wheels to be located ina relatively front portion of the automobile, lowers the position of anengine with respect to the automobile body, and permits the input shaftof a transmission to be positioned coaxially with the output shaft ofthe engine.

Yet another object of the present invention is to provide an automobiletransmission which is compact in size and can be positioned suitably incombination with an engine and a final speed reduction gear unit that islocated laterally of the engine.

A still further object of the present invention is to provide anintermediate transmission shaft for transmitting output power from apower plant to drive road wheels, the intermediate transmission shaftbeing highly efficient to assemble and allowing associated parts to bereplaced or otherwise serviced with ease.

According to an aspect of the present invention, there is provided adrive system in an automobile, comprising: an engine disposed in a frontportion of the automobile and having a crank-shaft extending in alongitudinal direction of the automobile; a transmission coupled to arear end of the engine and having an output shaft; a final speedreduction gear unit disposed laterally of the engine and separate fromthe transmission, the final speed reduction gear unit having an inputshaft; an intermediate shaft interconnecting the output shaft of thetransmission and the input shaft of the final speed reduction gear unit;and a steering mechanism for turning front wheels of the automobile, thesteering mechanism including a steering tie rod coupled to the frontwheels and disposed downwardly of the intermediate shaft between thetransmission and the final speed reducer gear unit.

According to another aspect of the present invention there is alsoprovided a drive system in an automobile, comprising: an engine disposedin a front portion of the automobile and having a crankshaft extendingin a longitudinal direction of the automobile; a transmission coupled toa rear end of the engine and having an output shaft; a final speedreduction gear unit disposed laterally of the engine and separate fromthe transmission, the final speed reduction gear unit having an inputshaft; and an intermediate shaft interconnecting the output shaft of thetransmission and the input shaft of the final speed reduction gear unit,the engine including cylinders having axes inclined from the vertical ina transverse direction of the automobile, the final speed reduction gearunit being disposed on the side of the engine away from the direction inwhich the axes of the cylinders are inclined.

According to still another aspect of the present invention, there isfurther provided a drive system in an automobile, comprising: an enginedisposed in a front portion of the automobile and having a crankshaftextending in a longitudinal direction of the automobile; a transmissioncoupled to a rear end of the engine and having an output shaft; and afinal speed reduction gear unit disposed laterally of the engine; thetransmission including an input shaft disposed coaxially with thecrankshaft for receiving drive forces from the engine, a countershaft,an output shaft, a transmission mechanism operatively coupled to anddisposed between the input shaft and the countershaft, and an outputgear train operatively connecting the countershaft and the output shaftand disposed in a portion of the transmission closer to the final speedreduction gear unit.

According to yet another aspect of the present invention, there is alsoprovided a transmission in an automobile having an engine including acrankshaft, comprising: an input shaft disposed coaxially with thecrankshaft of the engine for receiving a drive force from the engine; acountershaft disposed substantially vertically downwardly of andparallel to the input shaft; a transmission mechanism operativelycoupled to and disposed between the input shaft and the countershaft;and an output shaft disposed laterally of and vertically positioned atthe same height as or upwardly of the countershaft.

According to yet still another aspect of the present invention, there isalso provided a transmission in an automobile having an engine includinga crankshaft and a final speed reduction gear unit for transmitting adrive force from the engine to drive road wheels, comprising: an inputshaft disposed coaxially with the crankshaft of the engine for receivinga drive force from the engine; a countershaft disposed substantiallyvertically downwardly of and parallel to the input shaft; a transmissionmechanism operatively coupled to and disposed between the input shaftand the countershaft; an output shaft; and an output gear trainoperatively connecting the countershaft and the output shaft anddisposed in an end portion of the transmission closer to the final speedreduction gear unit which is disposed between the transmission and thedrive road wheel.

According to a further aspect of the present invention, there isprovided a transmission in an automobile having an engine including acrankshaft, a front final speed reduction gear unit for transmitting adrive force from the engine to front drive road wheels, and a rear finalspeed reduction gear unit for transmitting a drive force from the engineto rear drive road wheels, comprising: an input shaft disposed coaxiallywith the crankshaft of the engine for receiving drive forces from theengine; a countershaft disposed substantially vertically downwardly ofand parallel to the input shaft, the countershaft projecting rearwardlyfor transmitting the drive force from the engine to the rear final speedreduction gear unit; a transmission mechanism operatively coupled to anddisposed between the input shaft and the countershaft; and an outputshaft projecting forwardly for transmitting the drive force from theengine to the front final speed reduction gear unit; and an output geartrain operatively connecting the countershaft and the output shaft anddisposed in an end portion of the transmission closer to the front finalspeed reduction gear unit.

According to a still further aspect of the present invention, there isalso provided a power transmission system in an automobile having driveroad wheels, comprising: an engine; and an intermediate transmissionshaft for transmitting a drive force from the engine to the drive roadwheels, the intermediate transmission shaft being rotatably supported atopposite ends thereof in and extending through the engine, one of theopposite ends of the intermediate transmission shaft extending throughand rotatably supported in a bearing disposed in the engine and theother end of the intermediate transmission shaft being rotatablysupported in a bearing holder which is detachably fixed to an outersurface of the engine.

According to a yet further aspect of the present invention, there isprovided a drive system in an automobile, comprising: an engine disposedin a front portion of the automobile and having a crankshaft extendingin a longitudinal direction of the automobile, the engine including acylinder block inclined in a transverse direction of the automobile andhaving a crankcase, and an oil pan joined to a lower surface of thecrankcase; a final speed reduction gear unit for driving a pair oflaterally spaced drive road wheels, the final speed reduction gear unitbeing disposed on a side of the engine away from the side toward whichthe cylinder block is inclined, the final speed reduction gear unitincluding a differential case integrally formed with the oil pan, thefinal speed reduction gear unit having one output end coupled to one ofthe drive road wheels through an intermediate transmission shaftextending through the oil pan and rotatably supported in the oil pan andthe cylinder block and an axle shaft, and the opposite output endcoupled to the other drive road wheel through another axle shaft; and atransmission operatively connected between the engine and the finalspeed reduction gear unit.

The above and other objects, features and advantages of the presentinvention will become more apparent from the following description whentaken in conjunction with the accompanying drawings in which preferredembodiments of the present invention are shown by way of illustrativeexample.

FIG. 1 is a schematic plan view of an automobile incorporating a drivesystem according to the present invention;

FIG. 2 is a side elevational view of the automobile shown in FIG. 1;

FIG. 3 is a schematic side elevational view of the drive system;

FIG. 4 is an enlarged cross-sectional view taken along line IV--IV ofFIG. 3;

FIG. 5 is a cross-sectional view of the drive system taken along theshafts of a transmission thereof;

FIGS. 6 and 7 are schematic rear elevational views of the drive system;

FIG. 8 is a side elevational view of the drive system;

FIG. 9 is a cross-sectional view showing a bearing holder by which oneend of an intermediate transmission shaft is rotatably supported;

FIG. 10 is a cross-sectional view taken along line X--X of FIG. 9;

FIG. 11 is a cross-sectional view showing another bearing holderaccording to the present invention;

FIG. 12 is a cross-sectional view of a drive system according to anotherembodiment of the present invention;

FIGS. 13 and 14 are top and side views showing a conventional drivesystem; and

FIG. 15 is a side view showing another conventional drive system.

Like or corresponding parts are denoted by like or correspondingreference characters throughout views.

As shown in FIGS. 1 and 2, an automobile V includes a power plant ordrive system P disposed in a front portion of the automobile V. Thedrive system P comprises an engine 10, a torque converter (clutch) 31, atransmission 30, and a final speed reduction gear unit 60. The drivesystem P is longitudinally installed on the automobile V (i.e., theengine 10 has a crankshaft 15 extending parallel to the longitudinalaxis of the automobile V). Output power from the drive system P istransmitted through joints and drive axles to laterally spaced frontwheels Wr, Wl as drive wheels.

As illustrated in FIG. 3, the engine 10 has a crankshaft 15 extendinglongitudinally of the automobile V and the rear end of the crankshaft 15is coupled to the transmission 30. The final reduction gear unit 60 isjoined to the lefthand side of the engine 10. The output shaft orcrankshaft 15 of the engine 10 is connected coaxially to an input shaft32 of the transmission 30 through the torque converter 31. Thetransmission 30 includes a countershaft type transmission mechanismdisposed between the input shaft 32 and a countershaft 33 extendingparallel to the input shaft 32. The countershaft 33 is operativelycoupled to an output shaft 34 through an output gear train.

The final reduction gear unit 60 has a speed reducer gear traincomprised of a hypoid gear train with a final driver pinion 61 and afinal ring gear 62, and a differential gear train. The final reductiongear unit 60 is on the lefthand side of the engine 10 and is separatefrom the transmission 30. The transmission output shaft 34 is heldsubstantially coaxially with an input shaft (i.e., the shaft of thefinal driver pinion) 61a of the final reduction gear unit 60 and coupledthereto through an intermediate shaft 90.

The engine compartment and the passenger compartment of the automobileare separated from each other by a dashboard panel 96 and a floor panel97. The engine 10, the transmission 30, and the final reduction gearunit 60 are disposed in the engine compartment, with the transmission 30partly projecting into an area within an outline of the lower portion ofthe passenger compartment. Since the final reduction gear unit 60 ismounted on the side of the engine 10, the engine 10 is considerablylower in position with respect to the body of the automobile thanprevious arrangements, such as shown in FIG. 15. Therefore, thetransmission 30 is also positionally low, disposed into a tunnel 97aformed in the floor panel 97 in the longitudinal direction of theautomobile body. The extent to which the transmission 30 projects intothe passenger compartment is relatively small, thus making a largepassenger compartment space available. Since the engine hood is alsolowered by lowering the engine 10, forward sight as viewed from thedriver's seat is excellent.

Since the transmission 30 and the final reduction gear unit 60 aredisposed separately from each other and operatively coupled to eachother through the intermediate shaft 90, a space is provided below theintermediate shaft 90. A tie rod 81 of the steering mechanism which isoperatively coupled to the road wheels Wr, Wl can therefore be disposedin such a space, and hence the tie rod 81 can be disposed rearwardly ofthe final reduction gear unit 60 (and axle shafts extending laterallytherefrom), without lowering the minimum height of the automobile fromground.

The drive system P will be described in greater detail with reference toFIGS. 4 and 5. The engine 10 is an in-line multicylinder engine having aplurality of cylinders, the axes of which are inclined to the left (tothe righthand side of the automobile body) from the vertical as viewedfrom the front of the automobile as shown in FIG. 4. With the cylinderaxes thus inclined, the height of the entire engine 10 is reduced andthe engine hood is lowered. The engine 10 has an engine case comprisinga cylinder block 12 in which pistons 13 are slidably accommodated forreciprocating sliding movement along the cylinder axes, a cylinder head11 coupled to the upper surface of the cylinder block 12 and havingintake and exhaust passages 18a, 18b and intake and exhaust valves 17a,17b for opening and closing the intake and exhaust passages 18a, 18b,respectively, and an oil pan 25 coupled to the lower surface of thecylinder block 12.

The intake passages 18a are open at the side surface of the cylinderhead 11 away from which the cylinder axes are, or the cylinder block 12is, inclined. The open ends of the intake passages 18a are connected toan intake manifold 26. The exhaust passages 18b are open at the oppositeside surface of the cylinder head 11 and toward which side the cylinderaxes are inclined. An exhaust manifold 27 is connected to the openendsof the exhaust passages 18b and is mounted on the engine case. Withthis arrangement, the intake manifold 26 is disposed in a wide space onone side of the cylinder head 11 away from which the cylinder axes areinclined. It is therefore easy to increase the length of intake pipesfor an increased intake air inertia effect to increase the performanceof the engine.

A camshaft 19a having a plurality of cams 19b thereon arrangedtherealong is rotatably mounted in the upper end of the cylinder head 11and the camshaft 19a extends along the cylinder bank, i.e., in thelongitudinal direction of the automobile. Upon rotation of the camshaft19a in synchronism with engine rotation, the cams 19b cause rocker arms19c to open and close the intake valves 17a and other rocker arms (notshown) to open and close the exhaust valves 17b. The camshaft 19a andthe rocker arms 19c are covered with a head cover 11a mounted on theupper surface of the cylinder head 11.

The cylinder block 12 includes a lower crankcase 12a in which acrankshaft 15 extending longitudinally is rotatably mounted. Thecrankshaft 15 includes a plurality of cranks 15a on which there arerotatably mounted connecting rods 14 having upper ends coupled to therespective pistons 13. The crankshaft 15 is rotated about its own axisthrough the connecting rods 14 and the cranks 15a in response toreciprocating movement of the pistons 13. Counterweights 16 are mountedon the crankshaft 15 and project away from the cranks 15a.

The oil pan 25 is joined to the lower surface 21 of the crankcase 12a ofthe cylinder block 12. As shown in FIG. 4, the lower surface 21 liesperpendicularly to the cylinder axes, and is inclined to the horizontalplane at an angle that is complimentary to the angle of inclination ofthe cylinder axes.

The final reduction gear unit 60 is installed on the side surface of theoil pan 25 which faces away from the direction in which the engine 10 isinclined. The oil pan 25 has an integral differential case 60aaccommodating therein the internal mechanism of the final reduction gearunit 60. The final reduction gear unit 60 is thus integral with theengine 10. The structure of the final reduction gear unit 60 will bedescribed later. With the final reduction gear unit 60 being disposed ona side away from the direction in which the engine 10 is inclined, thefinal reduction gear unit 60 does not physically interfere with thecylinder block 12. Thus, the engine 10 may be inclined through a largeangle to lower the overall height thereof.

As shown in FIG. 5, the transmission 30 is connected to the rear end ofthe engine 10. The illustrated transmission 30 is an automatictransmission but it will readily appear to those skilled in the art thatthe transmission 30 can be a manual shift type transmission withoutdeparting from the present invention. The torque converter 31 is coupledto the output shaft or crankshaft 15 of the engine 10 and has an outputshaft serving as the transmission input shaft 32. Thus, the transmissioninput shaft 32 is positioned coaxially with the crankshaft 15. Thetransmission countershaft 33 is disposed vertically downwardly of andparallel to the transmission input shaft 32. Between the transmissioninput shaft 32 and the transmission countershaft 33, there are disposedfive gear trains, i.e., a first gear position gear train comprisingintermeshing gears 41a, 41b, a second gear position gear traincomprising intermeshing gears 42a, 42b, a third gear position gear traincomprising intermeshing gears 43a, 43b, a fourth gear position geartrain comprising intermeshing gears 44a, 44b, and a reverse gearposition gear train comprising intermeshing gears 45a, 45b, 45d (thereverse idler gear being not shown). These gear trains are associatedwith respective hydraulically operated clutches 41c, 42c, 43c, 44c, 45cfor transmitting engine power through the gear trains. By selectivelyoperating these clutches 41c, 42c, 43c, 44c, 45c, one of the five geartrains is selected to transmit engine power in the corresponding gearposition.

Since the position of the engine 10 with respect to the automobile bodyis low, the transmission 30 is low and disposed in the floor tunnel 97aas shown in FIG. 3 even with the input shaft 32 disposed coaxially withthe engine crankshaft 15 and with the transmission mechanism disposedbetween the input shaft 32 and the countershaft 32. Therefore, anyconventional mechanism (such as the chain 208c in FIG. 15) fortransmitting engine output power from the crankshaft to the transmissionmechanism disposed below the crankshaft is not necessary, and thetransmission is structurally simpler.

The transmission countershaft 33 and the transmission output shaft 34parallel thereto are operatively coupled to each other through an outputgear train comprising intermeshing gears 46a, 46b. The engine outputpower transmitted through one of the five transmission gear trains whichis selected by the Corresponding hydraulically operated clutch istransmitted from the countershaft 33 to the output shaft 34. The outputshaft 34 is positioned substantially coaxially with the input shaft ofthe final reduction gear unit 60, i.e., the shaft 61a of the finaldriver pinion 61, and coupled thereto through the intermediate shaft 90which has splines 91, 92 on its opposite ends. The transmission 30 andthe final reduction gear unit 60 are spaced from each other, leaving aspace only large enough to accommodate the intermediate shaft 90therein. Thus, it is possible to provide adequate space below theintermediate shaft 90 or the final driver pinion shaft 61a between thetransmission 30 and the final reduction gear unit 60 for the tie rod 81(FIG. 3). The output gears 46a, 46b are disposed in a front portion ofthe transmission 30 (i.e., closer to the final reduction gear unit 60).Thus, the output gear 46b may be compact and the intermediate shaft 90may be short.

The hypoid gear train comprising the final driver pinion 61 and thefinal ring gear 62, and the differential gear train, denoted at 63,comprising four bevel gears 63a, 63b, 63c, 63d are disposed in a spacedefined in and between the case 60a and a cover 60b secured to the case60a. The bevel gears 63c, 63d are rotatably supported by the final ringgear 62, and the bevel gears 63a, 63b are coupled respectively to axleshafts 71, 72. Therefore, the engine power transmitted to thetransmission output shaft 34 is reduced in rotational speed by thehypoid gear train, and then split and transmitted to the axle shafts 71,72 through the differential gear train 63 to drive transversely spacedfront road wheels coupled respectively to the axle shafts 71, 72.

The axle shaft 71 extends away from the direction in which the engine 10is inclined, and is coupled to the lefthand front road wheel. The axleshaft 72 extends in the direction in which the engine 20 is inclined.The axle shaft 72 comprises a first shaft or intermediate transmissionshaft 72a extending through the engine case (i.e., a side wall of theoil pan 25 and a side wall of the crankcase 12a) and is rotatablysupported in a bearing holder 50 attached to the side of the crankcase12a remote from the final reduction gear unit 60, and a second shaft 72bcoupled to the end of the first shaft 72a in the bearing holder 50 andextending outwardly and connected to the righthand front road wheel. Theopposite ends of the first shaft 72a are rotatably supported in theengine case by means of respective bearings.

In the illustrated embodiment, the first axle shaft or intermediatetransmission shaft 72a extends through the engine case and hence oilseals are required to prevent oil from leaking along the shaft 72a outof the engine case and into the final reduction gear unit case. To thisend, the final reduction gear unit 60 is integrally joined to the engineoil pan 25. The axle shaft 72 extending from the final reduction gearunit 60 toward the right-hand front road wheel may however be disposedout of the engine case. Though there would be no danger of oil leakagewith this modification, the engine case (i.e., the oil pan 25) wouldhave to have an upwardly extending recess accommodating the shaft 72a.The position of the engine would then be slightly higher than theillustrated embodiment in which the shaft 72a extends through the enginecase.

Inasmuch as the crankshaft 15 is disposed substantially centrally in thetransverse direction of the automobile, and the final reduction gearunit 60 is positioned in a lefthand side of the automobile, the lefthandaxle shaft 71 (shown on the righthand side in FIG. 4) is relativelyshort. The final ring gear 62 is preferably disposed outwardly of thedifferential gear train 63 to maintain a certain length of the axleshaft 71. Where the final ring gear 62 is disposed outwardly of thedifferential gear train 6, the differential gear train 63 smaller inoutside diameter than the final ring gear 62 projects into the oil pan25. The degree to which the differential gear train 63 projects into theoil pan 25 is smaller than it would be if the final ring gear 62 werelocated inwardly of the differential gear train 63. Therefore, the finalreduction gear unit 60 can be more easily disposed laterally of the oilpan 25.

The final reduction gear unit 60 is disposed remotely from the inclinedcylinder axes of the engine 10 and therefore does not physicallyinterfere with the cylinder block 12, whereby it can be disposed closelyto the crankshaft 15 (i.e., more closely to the center of the automobileV). This prevents the axle shaft 71 from being excessively short, andallows the drive system P to be compact in size.

The drive system of the above construction is viewed from behind in FIG.6 to show the locations of the various shafts. The crankshaft 15 of theengine 10 and the input shaft 32 of the transmission 30 have theircentral axis positioned along an axial line normal to the sheet of FIG.6, indicated at A. The transmission countershaft 33 has a central axis Bpositioned substantially vertically below the central axis A of thetransmission input shaft 32. The transmission output shaft 34 has acentral axis C positioned laterally of the countershaft 33 and displacedupwardly from the countershaft 33 by a distance d. With the shafts thusarranged, the transmission 30 is compact, the transmission input shaft32 is positioned coaxially with the crankshaft 15 of the engine 10, andthe final reduction gear unit 60 having its input shaft or final driverpinion shaft 61a coaxial with the trans-mission output shaft 34 isdisposed on one side of the engine without undue limitations. Thereverse idler gear has its central axis located at D.

With the shafts thus arranged, the transmission 30 is of a reducedheight and made compact. Even though the transmission input shaft 32 isdisposed coaxially with the crankshaft 15 by lowering the position ofthe engine 10 with respect to the automobile body, since the outputshaft 34 of the transmission 30 is displaced by the distance d upwardlyfrom the transmission countershaft 33, the lower surface of thetransmission 30 can lie flush with or be positioned upwardly of thelower surface of the engine 10. Therefore, a desired minimum height ofthe automobile from ground can easily be achieved. The distance d shouldtherefore be of a zero or positive value, i.e., the transmission outputshaft 34 should be vertically positioned at the same height as orupwardly of the transmission countershaft 33. Inasmuch as thetransmission output shaft 34 is located alongside of the transmissioncountershaft 33 and the transmission input shaft 32, the final driverpinion 61a of the final reduction gear unit 60 is disposed laterally ofthe engine 10 and the pinion 61a and transmission output shaft 34 arepositioned substantially coaxially with each other and coupled to eachother through the intermediate shaft 90 without undue limitations.

FIG. 7 schematically shows the engine 10, the final reduction gear unit60 joined thereto, and the steering mechanism, generally denoted at 80,which are viewed from behind the automobile. FIG. 8 shows the righthandside of the arrangement of FIG. 7. The steering wheel (not shown) of theautomobile is located in a righthand side portion of the automobile, andhence a gearbox 82 of the steering mechanism 80 is disposed in therighthand side portion of the automobile, i.e., a side toward which thecylinder axes of the engine 10 are inclined. The tie rod 81 of thesteering mechanism 80 is positioned rearwardly of the axle shafts 71, 72extending through the engine case, so that a steering shaft 83 extendingobliquely rearwardly and upwardly from the steering gearbox 82 iscompletely out of physical interference with the axle shafts 71, 72.Moreover, because the tie rod 81 is also positioned below and behind theexhaust manifold 27, the exhaust manifold 27 and exhaust pipe 28connected to and extending obliquely rearwardly and downwardly from theexhaust manifold 27 can be bent inwardly toward the engine 10 withoutundue limitations and does not physically interfere with the steeringshaft 83. As a consequence, the steering shaft 83 can be installed withgreater layout freedom.

A brake master cylinder 95, shown by the two-dot-and-dash lines in FIGS.7 and 8, is positioned upwardly of the engine 10 and is located easilyout of physical interference with the engine 10 since the engine 10 ispositioned very low. Because the exhaust manifold 27 extends obliquelydownwardly from the side of the engine 10 which is inclined downwardly,the brake master cylinder 95 is spaced from the exhaust manifold 27, andhence is substantially free of any adverse thermal influence of theexhaust manifold 27.

As shown in FIG. 9, the first axial shaft 72a has an outer end rotatablysupported in the crankcase 12a by a bearing holder 50. The bearingholder 50 is separate from the engine 10 and includes a bearing sleeve50a having a plurality of (three in the illustrated embodiment) radialattachment arms 50b (see FIG. 10). The bearing holder 50 is detachablyfixed to an outer peripheral surface of the crankcase 12a by bolts 51extending through respective bolt holes 52 defined in the respectiveattachment arms 50b and threaded into the wall of the crankcase 12a. Theouter end of the intermediate transmission shaft 72a which projectsoutwardly through a hole 53 defined in the crankcase 12a is rotatablysupported in the bearing sleeve 50a by a ball bearing 54. The ballbearing 54 is retained in the bearing holder 50 by a step 50c in thebearing sleeve 50a and a circlip or retaining ring 55 fitted in thebearing holder 50. An oil-tight seal 56 is provided between the bearingsleeve 50a and the first axle shaft 72a and is fitted in the bearingsleeve 50a close to the ball bearing 54.

For installing the intermediate transmission shaft 72a, the bearingholder 50, the ball bearing 54, and the oil seal 56 are assembled inadvance on the outer end of the intermediate transmission shaft 72a, andthen the intermediate transmission shaft 72a is inserted, with the innerend thereof ahead, into the crankcase 12a through the hole 53, until theinner end of the intermediate transmission shaft 72a is splined into thebevel gear 63a of the differential gear assembly 63. Thereafter, thebearing holder 50 is fastened to the outer surface of the crankcase 12aby the bolts 51. Therefore, the intermediate transmission shaft 72a canbe assembled in the engine 10 highly efficiently, and the intermediatetransmission shaft 72a and its bearings and other associated parts caneasily be replaced or otherwise serviced.

The outer end of the intermediate transmission shaft 72a is splined tothe second axle shaft 72b which is coupled to the righthand road wheelWr.

FIG. 11 shows another bearing holder by which the intermediatetransmission shaft 72a is rotatably supported in the crankcase 12a.According to the embodiment shown in FIG. 11, the bearing holder 50 isfastened to the crankcase 12a by means of a plurality of stud bolts 57extending through the respective attachment arms 50b of the bolt holes52 in the bearing holder 50 and threaded into the crankcase 12a, andnuts 58 are threaded on the outer ends, respectively, of the stud bolts57. With the embodiment of FIG. 11, when inserting the intermediatetransmission shaft 72a into the crankcase 12a, the stud bolts 57 serveto guide the intermediate transmission shaft 72a for inserting its innerend properly into the differential gear assembly without damaging oilseals in the oil pan 25.

The bearing holder 50 in FIGS. 9 and 11 may be secured to the oil pan25, and the oil pan 25 may be integral with bearing caps by Which thecrankshaft 15 is rotatably supported in the crankcase 12a.

The drive system described so far is incorporated in a front-wheel driveautomobile. However, the principles of the present invention are alsoapplicable to a drive system for a four-wheel drive automobile. Such adrive system will be described with reference to FIG. 12. The four-wheeldrive automobile includes a manual gear transmission 130 having a clutch131 through which the rear end of the crankshaft 15 of the engine 10 isconnected to an input shaft 132 of the transmission 130 which is coaxialwith the crankshaft 15. The transmission 130 has six gear trainsdisposed between the input shaft 132 and a countershaft 133 parallelthereto, i.e., a first gear position gear train comprising intermeshinggears 141a, 141b, a second gear position gear train comprisingintermeshing gears 142a, 142b, a third gear position gear traincomprising intermeshing gears 143a, 143b, a fourth gear position geartrain comprising intermeshing gears 144a, 144b, a fifth gear positiongear train comprising intermeshing gears 145a, 145b, and a reverse gearposition gear train comprising inter-meshing gears 146a, 146b , 146d.One of these first through five gear position gear trains is selected,at a time, through operation of synchromesh mechanisms 147, 148, 149,and engine power can be transmitted through the selected gear train. Thereverse gear position gear train is selected by axially sliding theidler gear 146d.

The transmission countershaft 133 and a transmission output shaft 134parallel thereto are coupled to each other through a pair ofintermeshing output gears 150a, 150b. The engine power transmittedthrough a selected one of the gear trains of the transmission 130 istransmitted from the countershaft 133 to the output shaft 134 Via theoutput gears 150a, 105b, and then transmitted from the output shaft 134to the final speed reduction gear unit 60 through the intermediate shaft90. The output gears 150a, 150b are disposed in a front portion of thetransmission 130 (i.e., closer to the final reduction gear unit 60).Thus, the output gear 150b may be compact and the intermediate shaft 90may be short.

The countershaft 133 of the transmission 130 has a rearwardly projectingrear end on which a yoke 135 for transmitting the engine power to rearroad wheels is mounted. The yoke 134 is coupled through a universaljoint to a propeller shaft (not shown) to transmit the engine power tothe rear road wheels therethrough. Since the countershaft 133 ispositioned below the input shaft 132, the propeller shaft may bedisposed in the floor tunnel 97a (FIG. 3).

The present invention offers various advantages as follows. The engine10 is disposed in the front portion of the automobile V with thecrankshaft 15 extending in the longitudinal direction of the automobileV, the transmission 30, 130 is connected to the rear end of the engine10, and the final speed reduction gear unit 60 is disposed laterally ofthe engine 10 separately from the transmission, the output shaft 34, 134of the transmission 30, 130 being coupled to the input shaft 61a of thefinal speed reduction gear unit 60 by the intermediate shaft 90, asdescribed above. Furthermore, the cylinder axes of the engine 10 areinclined from the vertical in a lateral direction of the automobile V,and the final speed reduction gear unit 60 is disposed away from thedirection in which the engine 10 is inclined. The input shaft 32, 132 ofthe transmission 30, 130 is coaxial with the engine crankshaft 15. Thetransmission mechanism is disposed between the transmission input shaft32, 132 and the transmission countershaft 33, 133. With thisconstruction, the engine 10 is lowered with respect to the automobilebody, and the transmission 30, 130 is reduced in size or made compact.The drive system P of the above construction is compact in size, and thepassenger compartment is increased in space. The position of the enginewith respect to the automobile body is lowered, and so is the enginehood to give the driver better forward sight. The lowered engineposition lowers the center of gravity of the drive system P as a wholeto increase the stability of the automobile. Since the tie rod 81 of thesteering mechanism 80 is disposed below the intermediate shaft 90between the transmission 30, 130 and the final speed reduction gear unit60, the steering mechanism 80 is positioned rearwardly of the finalspeed reduction gear unit 60, and hence can be located without unduelayout limitations.

In addition, the first shaft or intermediate transmission shaft 72a ofthe axle shaft 72 which extends from the final speed reduction gear unit60 toward the righthand road wheel extends through the engine case, thusallowing the engine position to be further lowered for better forwardsight and more automobile stability.

The output gears 46a, 46b or 150a, 150b of the transmission 30, 130 aredisposed close to the final reduction gear unit 60 to further reduce thesize of the transmission 30, 130 and also to reduce the length of theintermediate shaft 90 which interconnects the transmission 30, 130 andthe final reduction gear unit 60.

Moreover, the transmission input shaft 32, 132 is coaxial with theengine crankshaft 15, the transmission countershaft 33, 133 is disposedbelow the input shaft 33, 132, and the transmission output shaft 34, 134is disposed laterally of and vertically positioned at the same height asor upwardly of the countershaft 33, 133. This arrangement makes thetransmission 30, 130 compact. With the final reduction gear unit 60being disposed laterally of the engine to lower the engine position, thetransmission 30, 130 coupled to the engine 10 projects into thepassenger compartment of the automobile V to only a small extent, andthe transmission output shaft 34, 134 and the final reduction gear unit60 are coupled with each other without undue layout limitations whilemaintaining a minimum height of the automobile from ground.

In the drive system for four wheel drive, the transmission output shaft134 projects forwardly to transmit the engine power to the front wheelfinal reduction gear unit 60, whereas the transmission countershaft 133projects rearwardly to transmit the engine power to a rear wheel finalreduction gear unit (not shown). The transmission 130 for driving afour-wheel drive automobile is therefore made compact.

Although certain preferred embodiments have been shown and described, itshould be understood that many changes and modifications may be madetherein without departing from the scope of the appended claims.

What is claimed is:
 1. A drive system in an automobile, comprising:anengine disposed in a front portion of the automobile and having acrankshaft extending in a longitudinal direction of the automobile; atransmission coupled to a rear end of said engine and having an outputshaft; a final speed reduction gear unit disposed laterally of saidengine and separate from said transmission, said final speed reductiongear unit having an input shaft; an intermediate shaft interconnectingsaid output shaft of aid transmission and said input shaft of said finalspeed reduction gear unit; and a steering mechanism for turning frontwheels of said automobile, said steering mechanism including a steeringtie rod coupled to said front wheels and disposed downwardly of saidintermediate shaft between said transmission and said final speedreducer gear unit, wherein said engine includes a cylinder having anaxis inclined from the vertical in a transverse direction of saidautomobile, said steering mechanism including a steering gearboxdisposed on a side of said engine toward which said axis of the cylinderis inclined.
 2. A drive system in an automobile, comprising:an enginedisposed in a front portion of the automobile and having a crankshaftextending in a longitudinal direction of the automobile; a transmissioncoupled to a rear end of said engine and having an output shaft; a finalspeed reduction gear unit disposed laterally of said engine and separatefrom said transmission, said final speed reduction gear unit having aninput shaft; an intermediate shaft interconnecting said output shaft ofsaid transmission said input shaft of said final speed reduction gearunit; and said engine including a cylinder having an axis inclined fromthe vertical in a transverse direction of said automobile, said finalspeed reduction gear unit being disposed on a side of said engine awayfrom which said axis of the cylinder is inclined, wherein said finalspeed reduction gear unit has first and second axle shafts extendingtransversely of the automobile for transmitting drive forces from saidtransmission to drive road wheels of the automobile, a portion of saidfirst axle shaft extending through a case of the engine, wherein saidcase of the engine comprises a cylinder block including a crankcase in alower portion thereof and an oil pan joined to an inclined lower surfaceof said crankcase, another portion of said first axle shaft extendingthrough a side wall of said oil pan.
 3. A drive system according toclaim 2, wherein said engine has an intake manifold and an exhaustmanifold, said intake manifold being disposed on a side of the engineaway from which said axis of the cylinder is inclined, and said exhaustmanifold being disposed on a side of the engine toward which said axisof the cylinder is inclined.
 4. A drive system according to claim 2,wherein said final speed reduction gear unit comprises a final speedreducer gear train and a differential gear train, said final speedreducer gear train including a final ring gear and a final driver pinionmeshing therewith, said final ring gear being disposed on an oppositeside of said final driver pinion with respect to said engine.
 5. A drivesystem in an automobile, comprising:an engine disposed in a frontportion of the automobile and having a crankshaft extending in alongitudinal direction of the automobile; a transmission coupled to arear end of said engine and having an output shaft; a final speedreduction gear unit disposed laterally of said engine; said transmissionincluding an input shaft disposed coaxially with said crankshaft forreceiving drive forces from said engine, a countershaft, an outputshaft, a transmission mechanism operatively coupled to and disposedbetween said input shaft and said countershaft, and an output gear trainoperatively connecting said countershaft and said output shaft anddisposed in a front portion of said transmission adjacent said finalspeed reduction gear unit, wherein said final speed reduction gear unithas first and second axle shafts extending transversely of theautomobile for transmitting drive forces from said transmission to driveroad wheels of the automobile, a portion of said first axle shaftextending through a case of the engine, wherein said case of the enginecomprises a cylinder block including a crankcase in a lower portionthereof and an oil pan joined to an inclined lower surface of saidcrankcase, another portion of said first axle shaft extending through aside wall of said oil pan.
 6. A drive system in an automobile,comprising:an engine disposed in a front portion of the automobile andhaving a crankshaft extending in a longitudinal direction of theautomobile, said engine including a cylinder block inclined in atransverse direction of said automobile and having a crankcase, and anoil pan joined to a lower surface of said crankcase; a final speedreduction gear unit for driving a pair of laterally spaced drive roadwheels, said final speed reduction gear unit being disposed on a side ofsaid engine away from which said cylinder block is inclined, said finalspeed reduction gear unit including a differential case integrallyformed with said oil pan, said final speed reduction gear unit havingone output end coupled to one of said drive road wheels through anintermediate transmission shaft extending through said oil pan androtatably supported in said oil pan and said cylinder block and an axleshaft, and the opposite output end coupled to the other drive road wheelthrough another axle shaft; and a transmission operatively connectedbetween said engine and said final speed reduction gear unit.